Installing Battery Backup Units (BBUs)

The Cisco 1240 Connected Grid Router(CGR 1240 or router) supports up to three battery backup units (BBUs), which provide power to the router if the router AC power supply fails or is not available. This section describes the BBU features and installation procedures.

These topics are discussed:

blank.gifBattery Backup Units

blank.gifBBU Lifecycle Handling and Storage Guidelines

blank.gifPreparing to Install the BBU

blank.gifInstalling a BBU in the Router

blank.gifDisabling and Enabling the BBU in the Router

blank.gifBattery Backup Unit LED

blank.gifRelated Commands

blank.gifBBU Technical Specifications

Battery Backup Units

This section contains information about:

blank.gifBattery Backup Operations

blank.gifBBU Status

blank.gifBBU Firmware Upgrade

blank.gifBBU Capacity

Battery Backup Operations

The battery backup unit (BBU) provides the router with an emergency power source if the AC power source is unavailable.

The router supports up to three BBU units installed at one time. The units are mounted on the router door interior (Figure 87).

The total amount of time that the installed BBUs can supply power to the router depends on the configuration of the FAR and how many BBUs are installed in the router.

The BBU can be installed in the router while the router is powered on and operating normally.

The BBU internal components include battery cells, a primary protection circuit, a fuel gauge, and a charger. For detailed, illustrated descriptions of the BBU, see BBU Components.

Figure 87 Battery Backup Units Mounted on Router Door

Battery Backup Units Mounted on Router Door

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Item
Cisco Product ID (PID)
Description
1

CGR-BATT-4AH

Battery backup units. The router supports up to three BBUs. Battery Backup Units Mounted on Router Door shows the router with three BBUs, highlighted in red.

BBU Status

The BBU is automatically enabled and begins supplying power to the router when the router detects that power is not being received from the AC power supply. The BBU continues to supply power to the router until at least one of the following conditions is met:

blank.gifAll BBUs are completely discharged

blank.gifAC power to the router is enabled

blank.gifThe BBU is disabled with software commands (see Related Commands)

Note: For information on technical details about the router power path selection and the conditions that trigger the BBU to begin operating, see BBU Technical Specifications.

Battery Backup Mode

This section describes the impact on the router configuration and operating capabilities when the router switches from AC power to BBU power.

These topics are discussed:

blank.gifRouter Configuration

blank.gifEthernet Switch and Connected Grid Module Operation

blank.gifRouter Interface Operation

Router Configuration

The router software configuration is not impacted when the router switches from AC power to BBU power.

Ethernet Switch and Connected Grid Module Operation

By default, the Ethernet switch module (referred to as module 2 in the system software) and any modules installed in slots 3, 4, 5, and 6 continue to operate normally when the router switches from AC power to BBU power.

On routers using the Cisco CG-OS operating system, you can use the poweroff module number backup-battery command to configure the modules (including the Ethernet switch) to shut down when the router switches to BBU power. See poweroff module number backup-battery.

You can configure the router to automatically power off specific modules when the router switches to BBU power.

Note: You can only use the poweroff module number backup-battery command to configure modules to shut down when the router switches to BBU power, on routers using the Cisco CG-OS operating system. This CLI action cannot be performed on routers using the Cisco IOS operating system.

Router Interface Operation

To conserve power, the router will power off some interfaces when AC power is not available and the router is being powered by the BBU. The following interfaces and router components switch to power-off mode when the BBU is supplying power to the router:

blank.gifBoth SFP interfaces

blank.gifBoth external USB ports

blank.gifBoth serial (S232/485) ports

blank.gifIRIG-B port

When these interfaces are in power-off mode, you cannot configure them with the system software; however, you can display information about each interface using the following show commands:

blank.gif show running config

blank.gif show hardware

blank.gif show interface

BBU Firmware Upgrade

Note: You can only use the backup-battery firmware upgrade command, to upgrade the BBU firmware and to show information about the BBU firmware upgrade, on routers using the Cisco CG-OS operating system. This command cannot be used on routers using the Cisco IOS operating system.

To upgrade the BBU firmware and to show information about the BBU firmware upgrade, issue the following command:

CGR1240# backup-battery firmware upgrade
 

The firmware upgrade is executed in background and a syslog message is displayed when the BBU firmware upgrade has completed. During the firmware upgrade, you can issue the show environment power command to view the state of the BBU firmware upgrade.

BBU Capacity

The router supports up to three BBUs at one time. You should install as many BBUs as needed, up to three, to meet your emergency power requirements.

If all installed batteries fully discharge while providing backup power to the router, the router will send a dying gasp message and then shut down.

BBU Lifecycle Handling and Storage Guidelines

This section contains information about the BBU status and condition during the BBU lifecycle and how to approach and manage it. These topics are discussed:

blank.gifBBU Storage Related Definitions

blank.gifBBU Shipping and Receiving Guidelines

blank.gifBBU Storage and Handling Guidelines

blank.gifRecharging a BBU

blank.gifReplacing a BBU

blank.gifBBU Disposal Guidelines

BBU Storage Related Definitions

blank.gifShelf Life

blank.gifState of Charge

Shelf Life

Shelf life is the length of time before a BBU needs to be recharged in order to avoid BBU over-discharge.

State of Charge

State of charge (SOC) is the amount of charge on a battery and it is expressed as a percentage value. For example, an SOC of 100% represents a battery that is fully charged, and an SOC of 0% represents a battery that is fully discharged or has no charge.

BBU Shipping and Receiving Guidelines

The BBU shipping and receiving guidelines define the BBU SOC status and how it can be managed at this stage of the BBU life cycle:

blank.gifCisco ships BBUs with a minimum of 60% SOC from the Cisco contract manufacturer (CM).

blank.gifEach BBU should have a minimum SOC of 50% upon receipt from the Cisco CM.

blank.gifA minimum SOC of 50% allows for approximately 10 weeks between shipment from Cisco’s CM and a customer checking the SOC.

blank.gifSOC decreases approximately 1% per week.

blank.gifBBU SOC status can be checked using the command line interface (CLI) or CG-NMS.

blank.gifBBUs with less than 50% SOC should be recharged by the system integrator or customer to >50% SOC.

BBU Storage and Handling Guidelines

The BBU storage and handling guidelines define the BBU shelf life status and how it can be managed at this stage of the BBU lifecycle:

blank.gifThe shelf life of a BBU installed in a router with discharge disabled and BBU disabled, or for a spare BBU, is a minimum of 365 days.

blank.gifPrior to connection to an AC source, the BBU shelf life is a minimum of 21 days.

blank.gifWhen long term storage at a customer site is anticipated, Cisco requires that the BBUs be recharged prior to expiration of shelf life.

blank.gifWhen AC power is disconnected and the Cisco Connected Grid router is removed from service:

blank.gifThe CGR switches to DC power supplied by the BBU(s) and remains powered for approximately 8 hours.

blank.gifAfter 8 hours the BBU(s) reaches low voltage disconnect, and the remaining shelf life is a minimum of 21 days.

blank.gifThe BBU should be placed in "BBU disable mode" when the CGR is removed from service in order to extend BBU shelf life up to 365 + 21 days

blank.gifThe remaining shelf life depends on the elapsed time between removal of AC power and the BBU placed in "BBU disable mode".

blank.gifDisabling a BBU at 0% SOC means a minimum remaining shelf life of 21 days, and disabling a BBU 100% SOC means a maximum remaining shelf life of 386 days.

Recharging a BBU

To recharge a BBU:

1.blank.gif Enable the BBU.

2.blank.gif Connect the CGR to an AC power source.

3.blank.gif Allow at least 8 hours of charge time per BBU, i.e. for CGRs with 3 BBUs each, allow 24 hours charge time per CGR.

4.blank.gif When the charge time is finished, disable the BBU.

Replacing a BBU

Note: When you replace a BBU in the CGR 1240, we highly recommend:

blank.gifReplacing all the BBUs.

blank.gifVerifying all the replacement BBUs are the same version.

When a CGR 1240 operates with different BBU versions, it may result in misbehavior in the BBU functionality. This condition is seen in CGR 1240s installed with either Cisco IOS or Cisco CG-OS software.

To replace a BBU:

1.blank.gif Remove AC power from the CGR.

2.blank.gif Disconnect the BBU Harness from the BBU.

3.blank.gif Replace all BBUs of the CGR at the same time.

Note: Do not mix used BBUs with new BBUs.

BBU Disposal Guidelines

Instructions for disposal of BBUs

blank.gifFor CGRs under warranty, follow the standard Cisco RMA procedures.

blank.gifIf Cisco identifies a BBU or set of BBUs as a non-functional item that can be discarded without being returned for failure analysis, BBUs removed for replacement must be disposed of in accordance with local guidelines.

blank.gifUS and Canadian customers should utilize www.call2recycle.org to properly recycle the lithium ion BBUs.

blank.gifFor local recycling outside of the US and Canada, customers should contact the following Cisco email for guidance specific to customer’s country/region: environment@cisco.com

blank.gifFor further local take-back and recycling information, customers can refer to: www.cisco-returns.com

Preparing to Install the BBU

Tools You Supply

You must provide a #1 Phillips screwdriver to install the BBU.

Safety Information for Installation

Safety Warnings

Read the safety warnings in Installation Safety and Site Preparation.

Warning: There is the danger of explosion if the battery is replaced incorrectly. Replace the battery only with the same or equivalent type recommended by the manufacturer. Dispose of used batteries according to the manufacturer's instructions. Statement 1015

Warning: Only trained and qualified personnel should be allowed to install, replace, or service this equipment. Statement 1030

Note: When you replace a BBU in the CGR 1240, we highly recommend:

blank.gifReplacing all the BBUs.

blank.gifVerifying all the replacement BBUs are the same version.

When a CGR 1240 operates with different BBU versions, it may result in misbehavior in the BBU functionality. This condition is seen in CGR 1240s installed with either Cisco IOS or Cisco CG-OS software.

Preventing Electrostatic Discharge Damage

The BBUs are sensitive to electrostatic discharge (ESD) damage which can occur when electronic cards or components are handled improperly, and can result in complete or intermittent failures.

To prevent ESD damage, follow these guidelines:

blank.gifAlways use an ESD wrist or ankle strap and ensure that it makes good skin contact.

blank.gifConnect the equipment end of the strap to an unfinished chassis surface.

blank.gifPlace the BBU on an antistatic surface or in a static shielding bag. If the BBU will be returned to the factory, immediately place it in a static shielding bag.

blank.gifAvoid contact between the battery and clothing. The wrist strap protects the battery from ESD voltages on the body only; ESD voltages on clothing can still cause damage.

blank.gifDo not remove the wrist strap until the installation is complete.

BBU Components

This section illustrates and describes the BBU components you should be familiar with when installing the BBU.

Note: For technical specifications of the components described in this section, see BBU Technical Specifications.

blank.gifBattery-to-Battery Connectors

blank.gifBattery-to-Router Connector

blank.gifLocating Pin and Notch

Battery-to-Battery Connectors

Figure 88 Front of Battery Backup Unit

 

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Item
Description
1

Captive screws (6) for installing the BBU directly to the router door or to another BBU already installed on the router door.

2

Battery-to-battery connector, female. The BBU features two battery-to-battery connectors: one male and one female, which are used to connect batteries together when two or more batteries are installed in one router.

3

Threaded insert used to attach an additional BBU (6)

Figure 89 Rear of Battery Backup Unit

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Item
Description

1

Battery-to-battery connector, male. The BBU features two battery-to-battery connectors: one male and one female, which are used to connect batteries together when two or more batteries are installed in one router.

2

Captive screws (6)

Battery-to-Router Connector

The first BBU installed features a single battery-to-router connector at the base, which connects to the BBU cable inside the router (shown in Figure 92).

Figure 90 Battery-to-Router Connector

 

300575.eps

Locating Pin and Notch

When you connect a second or third battery to a battery already installed in the router, use the locating pin and notch to ensure correct battery position and align the battery connectors.

Figure 91 illustrates the pin and notch location on the BBU.

Figure 91 Locating Pin and Notch

 

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Item
Description
Item
 

1

Locating notch (back of BBU)

2

Locating pin (front of BBU)

3

Side that attaches to router door

Installing a BBU in the Router

This section describes how to install a BBU in the router. A new BBU will be about 50% charged when you receive it.

Caution: When you install a BBU in the router, if there is no AC power being supplied to the router, the BBU will immediately begin to power the router when it is connected to the BBU harness cable.

To prevent the BBU charging the router prior to installation in the field, the BBU is disabled during shipment. To ensure the BBU can be charged and power the router when required, enable the BBU right after installation.

Note: When you replace a BBU in the CGR 1240, we highly recommend:

blank.gifReplacing all the BBUs.

blank.gifVerifying all the replacement BBUs are the same version.

When a CGR 1240 operates with different BBU versions, it may result in misbehavior in the BBU functionality. This condition is seen in CGR 1240s installed with either Cisco IOS or Cisco CG-OS software.

These topics are discussed:

blank.gifOnline Insertion and Removal

blank.gifInstallation Illustrations

blank.gifInstallation Procedures

blank.gifInstalling BBU 0

blank.gifInstalling BBU 1 or BBU 2

Online Insertion and Removal

BBU Online Insertion and Removal (OIR) is not supported by the Cisco CG-OS or Cisco IOS operating systems.

For routers using the Cisco CG-OS operating system, the workaround is to execute the battery disable command at the CLI and then perform the insertion or removal. There is no workaround for Cisco IOS.

Installation Illustrations

The procedures in this section refer to the following illustrations:

blank.gifBBU components illustrated in BBU Components

blank.gifRouter installation features shown in Figure 92

blank.gifBBU installation assembly shown in Figure 93

Installation Procedures

This section includes steps for the following procedures:

blank.gifInstalling BBU 0 (Installing a single BBU)

blank.gifInstalling BBU 1 or BBU 2 (Installing additional BBUs)

Figure 92 Router Features for BBU Installation

 

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Item
Description
1

Mounting bosses, for installing first BBU to router (6).

2

BBU cable connector. The BBU is connected to the router cable harness with this connector.

3

Ground lug (door to chassis).

4

Non-Cisco module power connector (12 V). If you install a non-Cisco module on the router exterior, you can optionally use this connector to provide power to the module.

See Installing External Non-Cisco Modules.

5

BBU cable harness. The cable harness connects the BBU(s) to the router and is the physical connection over which BBU power is supplied to the router when AC power is not available. The router is shipped with this cable even if the router is not shipped with a BBU installed.

Figure 93 BBU Installation Assembly

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Item
Description
1

BBU LED.

2

Captive screws (6 per BBU). Use 7-9 in-lbs torque when tightening.

3

BBU 2

4

BBU 1

5

BBU 0

6

Router door

Installing BBU 0

Note: When you replace a BBU in the CGR 1240, we highly recommend:

blank.gifReplacing all the BBUs.

blank.gifVerifying all the replacement BBUs are the same version.

When a CGR 1240 operates with different BBU versions, it may result in misbehavior in the BBU functionality. This condition is seen in CGR 1240s installed with either Cisco IOS or Cisco CG-OS software.

Note: If you are installing a second or third BBU, follow the steps in Installing BBU 1 or BBU 2.

To install BBU 0 (the first BBU) in the router:

1.blank.gif Power down the router completely.

For more information: http://www.cisco.com/en/US/docs/routers/connectedgrid/cgr1000/hardware/cgr1240/power.off.html

2.blank.gif Open the chassis.

For more information: http://www.cisco.com/en/US/docs/routers/connectedgrid/cgr1000/hardware/cgr1240/chassis.html

3.blank.gif Remove the BBU cable (from BBU 0, if present).

4.blank.gif Install the new BBU.

5.blank.gif Connect the BBU cable to the newly installed BBU.

6.blank.gif Close the router chassis.

For more information: http://www.cisco.com/en/US/docs/routers/connectedgrid/cgr1000/hardware/cgr1240/chassis.html

7.blank.gif Reconnect the router to AC power.

For more information: http://www.cisco.com/en/US/docs/routers/connectedgrid/cgr1000/hardware/cgr1240/cabling.html#wp1054345

Installing BBU 1 or BBU 2

Note: When you replace a BBU in the CGR 1240, we highly recommend:

blank.gifReplacing all the BBUs.

blank.gifVerifying all the replacement BBUs are the same version.

When a CGR 1240 operates with different BBU versions, it may result in misbehavior in the BBU functionality. This condition is seen in CGR 1240s installed with either Cisco IOS or Cisco CG-OS software.

To install BBU 1 or BBU 2 (a second or third BBU) in the router:

1.blank.gif Open the chassis door by following the steps in Opening and Closing the Router Chassis.

2.blank.gif Align the BBU so that the locating pin and the female battery-to-battery connector are facing out and the locating notch is at the top of the router.

3.blank.gif Slide the locating notch on the new BBU over the locating pin on the installed battery, and verify that the BBU male connector on the new BBU is aligned with the female connector on the installed BBU.

4.blank.gif Press firmly against the new BBU to seat the connectors and connect the new BBU to the installed BBU.

5.blank.gif Use your hand to loosely and evenly tighten the six captive screws on the new BBU into the corresponding six threaded connectors on the installed BBU.

6.blank.gif Use the #1 Phillips screwdriver to tighten the screws to the installed BBU using 7-9 in-lbs of torque

7.blank.gif Verify that the BBU has been successfully installed and is operating normally by viewing the status of the BBU LED. See Battery Backup Unit LED. The LED displays the following sequence:

a.blank.gif Red fast blinking—BBU is powered on and is initializing.

b.blank.gif Red and green alternate blinking— BBU is synchronizing with the router and the other BBUs.

c.blank.gif The final BBU LED state is one of the following:

blank.gifBlinking amber—BBU detects that there is no AC power supplied to the router and begins discharging (supplying power to the router).

blank.gifBlinking green—The BBU was not fully charged when installed and is charging to full capacity. The router is powered by the AC power supply.

blank.gifSolid green—The BBU is fully charged. The router is powered by the AC power supply.

8.blank.gif Close the chassis door by following the steps in Opening and Closing the Router Chassis.

Disabling and Enabling the BBU in the Router

The BBU automatically begins to supply power to the router when it detects that power is not being received from the AC power supply. You may wish to disable and enable the BBU for the following reasons:

blank.gifTo inhibit the BBU discharge during storage, shipping or transportation in order to preserve battery life.

blank.gifTo replace the battery in an installed and operating router.

The BBU can be disabled and enabled by using a hardware approach or by using software command line interface (CLI) commands.

blank.gifDisabling the BBU

blank.gifEnabling the BBU

Disabling the BBU

blank.gifDisabling the BBU via Hardware

blank.gifDisabling the BBU via the CLI

Note: The default setting is the BBU becomes enabled when it is connected to the router BBU cable.

Disabling the BBU via Hardware

To disable the BBU via hardware, use the following method:

Disable the BBU via BBU Cable Connector on the Router Cable Harness

1.blank.gif Open the chassis door by following the steps in Opening the Router Door.

2.blank.gif Locate the BBU cable connector attached to the base of BBU 1. Find the latch on the underside of the connector. Press the tab of the latch and pull it to disconnect the connector from BBU 1.

3.blank.gif Tuck the BBU connector into the chassis door to prevent any interference with the closure of the door.

4.blank.gif Close the chassis door by following the steps in Closing the Door.

Disabling the BBU via the CLI

Different BBU functionality can be disabled via the CLI:

blank.gifDisable the BBU discharge—for example, to inhibit the BBU discharge during storage, shipping or transport in order to preserve battery life.

blank.gifDisable the BBU operation—for example, to replace the battery in an installed and operating router.

The CLI operations are detailed in the following sections:

blank.gifDisabling the BBU Discharge in a Cisco CG-OS Router

blank.gifDisabling the BBU Discharge in a Cisco IOS Router

blank.gifDisabling the BBU Operation in a Cisco CG-OS Router

blank.gifDisabling the BBU Operation in a Cisco IOS Router

Disabling the BBU Discharge in a Cisco CG-OS Router

Note: Disable the BBU discharge—for example, during storage, shipping or transportation, in order to preserve battery life.

Note: When the BBU discharge is disabled by the backup-battery inhibit discharge command, the BBU does not charge, even if it is connected to AC power. The BBU discharge must be enabled by the backup-battery un-inhibit discharge command, and the BBU connected to AC power, for the BBU to charge.

To disable the BBU discharge in a Cisco CG-OS router:

1.blank.gif Connect the router to an AC power source.

2.blank.gif Enter the backup-battery inhibit discharge EXEC command:

CGR1240# backup-battery inhibit discharge
 

See backup-battery inhibit discharge.

Disabling the BBU Discharge in a Cisco IOS Router

Note: Disable the BBU discharge—for example, during storage, shipping or transportation, in order to preserve battery life.

Note: When the BBU discharge is disabled by the backup charge-discharge disable command, the BBU does not charge, even if it is connected to AC power. The BBU discharge must be enabled by the backup charge-discharge enable command, and the BBU connected to AC power, for the BBU to charge.

To disable the BBU discharge in a Cisco IOS router:

1.blank.gif Connect the router to an AC power source.

2.blank.gif Enter the backup charge-discharge disable EXEC command:

CGR1240# battery charge-discharge disable
 

See battery charge-discharge.

Disabling the BBU Operation in a Cisco CG-OS Router

Note: Disable the BBU operation—for example, when a battery is due for replacement in an installed and operational router.

To disable the BBU operation in a Cisco CG-OS router:

1.blank.gif Connect the router to an AC power source.

2.blank.gif Enter the backup-battery disable EXEC command:

CGR1240# backup-battery disable
 

See backup-battery disable.

Disabling the BBU Operation in a Cisco IOS Router

Note: You cannot disable BBU operation using the CLI on routers using the Cisco IOS operating system. You can only disable BBU operation using the CLI on routers using the Cisco CG-OS operating system.

Enabling the BBU

blank.gifEnabling the BBU via Hardware

blank.gifEnabling the BBU via the CLI

Note: The default setting is the BBU becomes enabled when it is connected to the router BBU cable.

Enabling the BBU via Hardware

To enable the BBU (depending on the method used):

blank.gifEnable the BBU via BBU Cable Connector on the Router Cable Harness

Enable the BBU via BBU Cable Connector on the Router Cable Harness

1.blank.gif Open the chassis door by following the steps in Opening the Router Door.

2.blank.gif Locate the BBU cable connector in the chassis door. Find the socket on the base of BBU 1. With the latch of the connector facing the chassis door, press the connector into the socket.

3.blank.gif Tuck the router cable harness into the chassis door to prevent any interference with the closure of the door.

4.blank.gif Close the chassis door by following the steps in Closing the Door.

Enabling the BBU via the CLI

The default setting is the BBU becomes enabled when it is connected to the router BBU cable. If the BBU is disabled for any reason, you may need to enable it once more.

Different BBU functionality can be enabled via the CLI:

blank.gifEnable the BBU discharge—for example, used to reenable the BBU discharge after storage, shipping or transport in order to resume battery discharge.

blank.gifEnable the BBU operation—for example, used to enable a replacement battery in an installed and peritoneal router.

The CLI operations are detailed in the following sections:

blank.gifEnabling the BBU Discharge in a Cisco CG-OS Router

blank.gifEnabling the BBU Discharge in a Cisco IOS Router

blank.gifEnabling the BBU Operation in a Cisco CG-OS Router

blank.gifEnabling the BBU Operation in a Cisco IOS Router

Enabling the BBU Discharge in a Cisco CG-OS Router

Note: Enable the BBU discharge—for example, if it is in a disabled state after storage, shipping or transportation.

Note: When the BBU discharge is disabled by the backup-battery inhibit discharge command, the BBU does not charge, even if it is connected to AC power. The BBU discharge must be enabled by the backup-battery un-inhibit discharge command, and the BBU connected to AC power, for the BBU to charge.

To enable the BBU discharge in a Cisco CG-OS router:

1.blank.gif Connect the router to an AC power source.

2.blank.gif Enter the backup-battery un-inhibit discharge EXEC command:

CGR1240# backup-battery un-inhibit discharge
 

See backup-battery inhibit discharge.

Enabling the BBU Discharge in a Cisco IOS Router

Note: Enable the BBU discharge—for example, if a BBU is in a disabled state after storage, shipping or transportation.

Note: When the BBU discharge is disabled by the backup charge-discharge disable command, the BBU does not charge, even if it is connected to AC power. The BBU discharge must be enabled by the backup charge-discharge enable command, and the BBU connected to AC power, for the BBU to charge.

To enable the BBU discharge in a Cisco IOS router:

1.blank.gif Connect the router to an AC power source.

2.blank.gif Enter the backup charge-discharge enable EXEC command:

CGR1240# battery charge-discharge enable
 

See battery charge-discharge.

Enabling the BBU Operation in a Cisco CG-OS Router

Note: Enable the BBU operation—for example, after a replacement BBU is placed in an installed and operational router.

To enable the BBU operation in a Cisco CG-OS router:

1.blank.gif Connect the router to an AC power source.

2.blank.gif Enter the backup-battery enable EXEC command:

CGR1240# backup-battery enable
 

See backup-battery enable.

Enabling the BBU Operation in a Cisco IOS Router

Note: You cannot enable the BBU operation using the CLI on routers using the Cisco IOS operating system. You can only enable the BBU operation using the CLI on routers using the Cisco CG-OS operating system.

Working with the BBU in Transportation Mode

There are some discrepancies between the CLI commands and the NMS that could cause a BBU failure.

Two commands, do no battery transportation-mode and do battery charge-discharge enable, do not work from the NMS. The NMS reports the device configuration push was successful, and the re-registration was successful, however the settings remain unchanged on the router.

Ensure that when you are using a BBU that you make sure the configuration is correct using the CLI. For example:

CGR1240#[no] battery transportation-mode
 

When the router has the transportation-mode set, inhibit discharge is enabled when AC is ON and inhibit discharge is disabled when AC is OFF. So, effectively the battery can be charged, but does not discharge.

The transportation mode status is shown in the show platform battery output:

CGR1240#show platform battery
Battery level 2% (0:08), Charging (Transportation mode)
 
CGR1240#show platform battery unit
Battery pack state: Operational (Transportation mode)
 
Battery unit 0 1 2
----------------------------+-----------+-----------+-----------
Status................... Charging Empty Empty
Charge and Discharge..... enabled enabled enabled
Charge level............. 7 % 0 % 0 %
 
Capacity Remaining (mAh) 313 0 0
Full Charge Capacity (mAh) 5739 5739 5739
 
Voltage............. (mV) 10506 10222 10171
Current............. (mA) 845 0 0
 
Temperature......... ('C) 30 31 29
 
Firmware version......... 1224 1224 1224
 

The transportation mode overrides the charge bit to enable it. Therefore, if the battery charge-discharge bit was previously disabled, it enables charge and the charge-discharge disable cli becomes redundant.

Transportation mode setting is persistent on system reload.

Battery Backup Unit LED

The BBU features a single LED that indicates the status of the BBU when it is installed in the router.

Figure 94 Battery Backup Unit LED Location

 

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LED
Color and State
Description

BBU

Green solid

Idle state

Green blinking

Charging

Amber blinking

Discharging (providing power to the system)

Amber slow blinking

Disabled with the system software

Red/green blinking

Initializing

Red fast blinking

Resetting

Red blinking

Bootloader mode

Red slow blinking

Test mode

Red solid

BBU failure

Off

Disabled (disconnected from router or completely discharged)

Related Commands

blank.gifCG-OS Battery BBU Commands

blank.gifCisco IOS BBU Commands

CG-OS Battery BBU Commands

This section describes the battery backup commands for routers using the Cisco CG-OS operating system, including:

blank.gifbackup-battery firmware upgrade

blank.gifshow environment power

blank.gifbackup-battery enable

blank.gifbackup-battery disable

blank.gifbackup-battery reset

blank.gifbackup-battery hard-reset

blank.gifbackup-battery inhibit discharge

blank.gifpoweroff module number backup-battery

backup-battery firmware upgrade

Note: The backup-battery firmware upgrade command only works on routers using the Cisco CG-OS operating system.

To upgrade the BBU firmware, use the backup-battery firmware upgrade EXEC command in user EXEC mode:

CGR1240# backup-battery firmware upgrade
 

When this command is issued, the firmware upgrade is executed in the background and a syslog message is displayed when the upgrade is complete.

To view the status of the BBU firmware download during the upgrade process, use the show environment power EXEC command in user EXEC mode. See show environment power.

show environment power

Note: The show environment power command only displays both the power statistical data and the battery backup status on routers using the Cisco CG-OS operating system. The command only displays the power statistical data on routers using the Cisco IOS operating system.

To display the power statistical data and battery backup status, use the show environment power command in user EXEC mode:

CGR1240# show environment power

A sample output from this command is:

Power Supply Summary:
----------------------
AC Voltage: 116.00Volts
AC Current: 0.31Amps
DC Voltage: 11.98Volts
DC Current: 0.95Amps
Hotspot 1 temperature: 38.25C
Hotspot 2 temperature: 50.25C
 
Backup Battery Status:
----------------------
BBU State :
Backup Battery Not Present
 

The power supply summary section provides power data for the router and the backup battery status section provides status information on the BBU’s presence.

backup-battery enable

Note: The backup-battery enable command only works on routers using the Cisco CG-OS operating system.

To enable the BBU operation via the CLI, use the backup-battery enable command in user EXEC mode:

CGR1240# backup-battery enable
 

The default setting is the BBU becomes enabled when it is connected to the router BBU cable. The BBU automatically waits to detect that power is not being received from the AC power supply, and then begins to supply power to the router.

You can use the backup-battery enable command after a battery has been disabled and replaced in an installed and operational router, to reenable the replacement battery. When the BBU is enabled, the BBU LED appears on, and reflects the BBU operating state (idle, charging, discharging etc.).

Once the BBU is connected, the only way to disable is to use the backup-battery disable command. To enable the BBU again, issue the backup-battery enable command.

backup-battery disable

Note: The backup-battery disable command only works on routers using the Cisco CG-OS operating system.

To disable the BBU operation via the CLI, use the backup-battery disable command in user EXEC mode:

CGR1240# backup-battery disable
 

The default setting is the BBU becomes enabled when it is connected to the router BBU cable. The BBU automatically waits to detect that power is not being received from the AC power supply, and then begins to supply power to the router.

You can use the backup-battery disable command to disable a battery that is in an installed and operational router, and needs to be replaced. When the BBU is disabled, the BBU LED appears off.

Once the BBU is connected, the only way to disable is to use the backup-battery disable command. To enable the BBU again, issue the backup-battery enable command.

backup-battery reset

Note: The backup-battery reset command only works on routers using the Cisco CG-OS operating system.

To reset the BBU power (power off the BBU, then power it back on), use the backup-battery reset command in user EXEC mode:

CGR1240# backup-battery reset
 

This command is functional only when AC power is supplying power to the router. If you enter this command when the router is powered by the BBU, an error message is displayed.

This command resets all BBUs installed in the router.

backup-battery hard-reset

Note: The backup-battery hard-reset command only works on routers using the Cisco CG-OS operating system.

To reset the BBU power (power off the BBU, then power it back on) while you cannot communicate with the BBU through the UART interface, use the backup-battery hard-reset command in user EXEC mode:

CGR1240# backup-battery hard-reset

This command resets all BBUs installed in the router.

backup-battery inhibit discharge

Note: The backup-battery inhibit discharge command only works on routers using the Cisco CG-OS operating system.

Note: When the BBU discharge is disabled by the backup-battery inhibit discharge command, the BBU does not charge, even if it is connected to AC power. The BBU discharge must be enabled by the backup-battery un-inhibit discharge command, and the BBU connected to AC power, for the BBU to charge.

To disable the BBU automatic discharge feature, use the backup-battery inhibit discharge command in user EXEC mode. Use this command to disable the BBU automatic discharge when you disconnect the router from AC power, and want to prevent the BBU from automatically discharging; for example when you are shipping the router, or transporting it between locations. When the BBU discharge is disabled, the BBU LED displays the amber slow blinking state. Use the backup-battery un-inhibit discharge command to enable the BBU automatic discharge after disabling it.

The backup-battery inhibit discharge command has two effects:

blank.gifWith AC power on, the BBU does not charge.

blank.gifWith AC power off, the BBU does not power the router (the BBU does not discharge).

This command is functional only when the BBU is supplying power to the router. If you enter this command when the router is powered by AC power, an error message is displayed.

Caution: Entering the backup-battery inhibit discharge command disables the BBU discharge immediately. You are not prompted to confirm the command. If you enter this command when the router is operating on the network and powered by the BBU, the router will immediately power down and will no longer operate on the network.

To disable the BBU discharge feature:

1.blank.gif Connect the router to an AC power source.

2.blank.gif Enter the backup-battery inhibit discharge EXEC command:

CGR1240# backup-battery inhibit discharge
 

To reset the BBU to the default behavior (automatically begin discharging when the router is not receiving AC power) use the backup-battery un-inhibit discharge command:

1.blank.gif Connect the router to an AC power source.

2.blank.gif Enter the backup-battery un-inhibit discharge EXEC command:

CGR1240# backup-battery un-inhibit discharge
 

The backup-battery un-inhibit discharge command has two effects:

blank.gifWith AC power on, the BBU charges.

blank.gifWith AC power off, the BBU powers the router (the BBU discharges).

poweroff module number backup-battery

Note: The poweroff module number backup-battery command only works on routers using the Cisco CG-OS operating system.

To configure the router to power off specific modules (including the integrated Ethernet switch) when the router switches to BBU power, use the poweroff module number backup-battery command in global configuration mode.

By default, all modules continue to operate normally when the router is powered by the BBU. Enter this command for each module that you want to automatically shut down.

Syntax
Description

poweroff module number backup-battery

Configures the router to power down the indicated module when the router switches to BBU power.

number —The number of module that is powered down:

blank.gif 2 : Ethernet switch module (all ports)

blank.gif 3-6 : Module inserted in the slot with corresponding number. Slot numbering is described and illustrated in Router Hardware Description.

To configure the router to shut down the Ethernet switch (all Ethernet ports) when the router is powered by the BBU, enter this command:

CGR1240(config)# poweroff module 2 backup-battery
 

To configure the router to shut down the module installed in Slot 6 when the router is powered by the BBU, enter this command:

CGR1240(config)# poweroff module 6 backup-battery
 

Use the no form of the command to reset a module to the default behavior: continue to operate normally when the router switches to BBU power. For example:

CGR1240(config)# no poweroff module 2 backup-battery
 

For detailed information on configuring the router, including configuration modes and saving configurations, see the router software configuration guides on Cisco.com, at: www.cisco.com/go/cgr1000-docs

Cisco IOS BBU Commands

blank.gifbattery charge-discharge

blank.gifshow platform battery

blank.gifshow environment power

battery charge-discharge

Note: The battery charge-discharge command only works on routers using the Cisco IOS operating system.

Note: When the BBU discharge is disabled by the battery charge-discharge disable command, the BBU does not charge, even if it is connected to AC power. The BBU discharge must be enabled by the battery charge-discharge enable command, and the BBU connected to AC power, for the BBU to charge.

To change the enabled status of the BBU automatic discharge feature, use the battery charge-discharge command in user EXEC mode. The command syntax is:

battery charge-discharge {enable | disable}

The default behavior of the BBU is to automatically begin discharging when the router is not receiving AC power.

Use the battery charge-discharge disable command to disable the BBU automatic discharge when you disconnect the router from AC power, and want to prevent the BBU from automatically discharging; for example when you are shipping the router, or transporting it between locations. When the BBU discharge is disabled, the BBU LED displays the amber slow blinking state. Use the battery charge-discharge enable command to enable the BBU automatic discharge after disabling it.

The battery charge-discharge disable command has two effects:

blank.gifWith AC power on, the BBU does not charge.

blank.gifWith AC power off, the BBU does not power the router (the BBU does not discharge).

This command is functional only when the BBU is supplying power to the router. If you enter this command when the router is powered by AC power, an error message is displayed.

Caution: Entering the battery charge-discharge disable command disables the BBU discharge immediately. You are not prompted to confirm the command. If you enter this command when the router is operating on the network and powered by the BBU, the router will immediately power down and will no longer operate on the network.

To reset the BBU to the default behavior (automatically begin discharging when the router is not receiving AC power), use the battery charge-discharge enable command.

The battery charge-discharge enable command has two effects:

blank.gifWith AC power on, the BBU charges.

blank.gifWith AC power off, the BBU powers the router (the BBU discharges).

To disable the BBU discharge feature:

1.blank.gif Connect the router to an AC power source.

2.blank.gif Enter the battery charge-discharge disable EXEC command:

CGR1240# battery charge-discharge disable
 

To enable the BBU discharge feature:

1.blank.gif Connect the router to an AC power source.

2.blank.gif Enter the battery charge-discharge enable EXEC command:

CGR1240# battery charge-discharge enable

show platform battery

Note: The show platform battery command only works on routers using the Cisco IOS operating system.

To display battery data information, use the show platform battery command in user EXEC mode. The command syntax is:

show platform battery [brief | cable | details | short | sprom | unit]

Syntax Description

 

brief

(Optional) Displays summary information about the battery charge level in percentage and hours:minutes format, as well as the battery charge state:

blank.gifIdle, if > 85%

blank.gifCharging, if voltage > 10.5 V and charge value < 85%.

blank.gifDischarging, if battery is main source of power.

blank.gifEmpty, if battery is drained out of charge.

cable

(Optional) Displays details about the battery cable status:

blank.gifpresent = 0, in the command output means that a battery cable is not present.

blank.gifpresent = 1, in the command output means that a battery cable is present.

details

(Optional) Displays troubleshooting information about the battery by presenting a range of summary information about the battery characteristics.

short

(Optional) Displays backup battery information in short format (formatted for a management device).

sprom

(Optional) Displays troubleshooting information based on the EEPROM details of the battery unit.

unit

(Optional) Displays a range of battery charge, capacity, and parameter information including:

blank.gifbattery charge state and charge value/level in percent.

blank.gifcapacity (remaining and full charge).

blank.gifvoltage and current levels.

blank.giffirmware version details.

The following are examples of the command, with sample output:

CGR1240# show platform battery
 
Battery is not present
Battery pack state: Not available
 

The command output indicates a battery is not present.

CGR1240# show platform battery brief
 
Battery level 92% (12:27), Idle
 

The command output indicates that the battery is charged to a 92% level, has q2 hours and 27 minutes battery life available, and is in an idle state.

CGR1240# show platform battery cable
 
Status register 0x16
Present...... 1
Ready state.. 1
Ready bit.... 1
Interrupt.... 0
Reset........ 0
Power register 0x3F13
AC........... 1
 

The command output indicates that a battery cable is connected up (Present......1). The output represents a well-connected functional cable.

CGR1240# show platform battery details
Battery pack state: Operational
 
Battery pack state: Operational
 
Battery unit 0 1 2
---------------------------+-----------+-----------+-----------
BatteryStatus............ 0x80 0xA0 0x80
UnitStatus............... 0x5830 0x4801 0x2802
BootloaderStatus......... 0xB 0xB 0xB
InterruptStatus.......... 0x0 0x0 0x0
ChargeStatus............. 0xC010 0xC010 0xC010
ControlOverride.-........ 0x0 0x0 0x0
AbsoluteStateOfCharge.... 89 % 97 % 90 %
RelativeStateOfCharge.... 89 % 97 % 90 %
RemainingCapacity.. (mAh) 5124 5601 5221
FullChargeCapacity. (mAh) 5739 5739 5739
AverageTimeToEmpty. (min) 65535 65535 65535
AverageTimeToFull.. (min) 65535 65535 65535
RunTimeToEmpty..... (min) 65535 65535 65535
AtRateTimeToFull... (min) 65535 65535 65535
AtRateTimeToEmpty.. (min) 65535 65535 65535
AtRateOK................. 1 1 1
Voltage............. (mV) 11669 11913 11721
Current............. (mA) 0 0 0
AverageCurrent...... (mA) 0 0 0
ChargingCurrent..... (mA) 0 0 0
ChargingVoltage..... (mV) 11669 11913 11721
CycleCount............... 1 6 6
ChargeAlarmWarning....... 128 160 128
HeaterAndStatusControl... 0 0 0
HeaterTemperature... ('C) 30 31 30
AmbientTemperature.. ('C) 29 30 29
Temperature......... ('C) 30 31 30
Firmware version......... 5213 5213 5213
 
UART delay stats rx=2772us, tx=23us
Total charge................ 92%
Low level................... 0
 
Average time to empty (hh:mm) 12:28
Last time to empty readings ( 751 751 746 751 742 minutes)
Needs firmware upgrade...... 0
Firmware upgd failures...... 0
Power-off module when running on battery:
Module 3............. no
Module 4............. no
Module 5............. no
Module 6............. no
 

The command output has a range of battery status information including charge capacity, voltage and current levels, temperature, time data, and firmware information.

router# show platform battery short
 
AC power supply......... ON
Battery present......... YES
Battery ready........... YES
Number of battery units. 3
Time to empty........... 12:14
 
Unit# Charge Time to empty State Firmware Charge and discharge
------+-------+--------------+------------+---------+--------------------
0 86 % 4:35 Idle 1224 enabled
1 82 % 4:26 Idle 1224 enabled
2 60 % 3:13 Idle 1224 enabled
 

The command output displays backup battery summary information in short format (formatted for a management device).

router# show platform battery sprom
 
Battery unit 0
SPROM:
Common block:
FRU Major Type : 0xAB05
FRU Minor Type : 0x0
OEM String : Cisco Systems, Inc.
Product Number : CGR-BATT-4AH
Serial Number : NVT17244415
Part Number : 74-10147-02
Part Revision : 01
Mfg Deviation :
H/W Version : 6.0
Mfg Bits : 0
Engineer Use : 0
snmp OID : 1.9.12.3.1.9.91.12
Power Consump : 0
CLEI Code :
VID : V00
Battery specific block:
Vendor name : NVT
Vendor product number : 1132-20D802-1CB
Vendor revision number : AAAA
Vendor sequence number : 7
Date code : 06192013R6
Build version : R6
Output power max : 40
Input power max : 20
BBU chemistry : Li-ion
Cells in series : 3
Firmware version : 3
Firmware revision : 5213
Min discharge temp : 0
Max discharge temp : 253
Min charging temp : 333
Max charging temp : 273
Output current max : 323
Output voltage max : 400
 
Battery unit 1
SPROM:
Common block:
FRU Major Type : 0xAB05
FRU Minor Type : 0x0
OEM String : Cisco Systems, Inc.
Product Number : CGR-BATT-4AH
Serial Number : ATL16240813
Part Number : 74-10147-01
Part Revision : A0
Mfg Deviation :
H/W Version : 0.0
Mfg Bits : 0
Engineer Use : 0
snmp OID : 1.9.12.3.1.9.91.12
Power Consump : 0
CLEI Code :
VID : V01
Battery specific block:
Vendor name : ATL
Vendor product number :
Vendor revision number : 0000
Vendor sequence number : 71
Date code : 06162012R4A
Build version : R4A
Output power max : 40
Input power max : 20
BBU chemistry : Li-ion
Cells in series : 3
Firmware version : 3
Firmware revision : 2082
Min discharge temp : 1
Max discharge temp : 253
Min charging temp : 333
Max charging temp : 273
Output current max : 323
Output voltage max : 400
 
Battery unit 2
SPROM:
Common block:
FRU Major Type : 0xAB05
FRU Minor Type : 0x0
OEM String : Cisco Systems, Inc.
Product Number : CGR-BATT-4AH
Serial Number : ATL16240723
Part Number : 74-10147-01
Part Revision : A0
Mfg Deviation :
H/W Version : 0.0
Mfg Bits : 0
Engineer Use : 0
snmpOID : 1.9.12.3.1.9.91.12
Power Consump : 0
CLEI Code :
VID : V01
Battery specific block:
Vendor name : ATL
Vendor product number :
Vendor revision number : 0000
Vendor sequence number : 25
Date code : 06162012R4A
Build version : R4A
Output power max : 40
Input power max : 20
BBU chemistry : Li-ion
Cells in series : 3
Firmware version : 3
Firmware revision : 2082
Min discharge temp : 1
Max discharge temp : 253
Min charging temp : 333
Max charging temp : 273
Output current max : 323
Output voltage max : 400
 

The command output shows the EEPROM summary information for battery backup units 0, 1, and 2 that is used to troubleshoot the battery.

CGR1240# show platform battery unit
 
Battery pack state: Operational
 
Battery unit 0 1 2
---------------------------+-----------+-----------+-----------
Status................... Idle Full Idle
Charge level............. 89 % 97 % 90 %
Capacity Remaining (mAh) 5124 5596 5221
Full Charge Capacity (mAh) 5739 5739 5739
Voltage............. (mV) 11673 11913 11721
Current............. (mA) 0 0 0
Temperature......... ('C) 30 31 30
Firmware version......... 5213 5213 5213
 

The command output displays a range of charge, capacity, and parameter information for battery backup units 0, 1, and 2. The firmware version is version 5219.

show environment power

Note: The show environment power command only displays the power statistical data on routers using the Cisco IOS operating system. The command displays both the power statistical data and the battery backup status on routers using the Cisco CG-OS operating system.

To display the power statistical data, use the show environment power command in user EXEC mode:

CGR1240# show environment power

A sample output from this command is:

AC voltage.......... [V] 116.000
AC current.......... [A] 0.609
DC voltage.......... [V] 11.937
DC current.......... [A] 1.468
Hotspot#1 temperature ['C] 33
Hotspot#2 temperature ['C] 50
 

The command output has power supply summary information that provides power data for the router.

BBU Technical Specifications

This section describes the specifications and standards supported by the BBU.

Note: For BBU connector and cable specifications, see Connector and Cable Specifications.

blank.gifRouter Power Path Selection

blank.gifDischarge Conditions

blank.gifCharge Conditions

blank.gifOperating and Storage Temperatures

blank.gifBattery Life

Router Power Path Selection

During normal operation, the router is powered by the integrated AC power supply. The BBU enters discharge mode and begins providing power to the router when the AC power is interrupted outside a range of 85V to 250V for more than 20 ms. The BBU charges or discharges only; it does not support both simultaneously.

Discharge Conditions

 

Table 28 Battery Backup Unit—Discharging Specifications

Discharge Conditions
Description

Power load

10 W

Duration

4 hours

Entry to discharge 1

blank.gifBBU cable harness is installed

blank.gifAC power (range of 85V to 250V) not detected for more than 20 ms

blank.gifRemaining BBU capacity >5%

blank.gifExternal ambient temperature is within -40 to 122°F (-40 to 50°C)

Exit discharge 2

blank.gifAC power restored in the range of 85V to 250V for more than 20 ms.

blank.gifRemaining BBU capacity <5%

blank.gifExternal ambient temperature is outside ranging -40 to 122°F (-40 to 50°C)

1 All conditions met.

2 Any condition met and system is detected.

Charge Conditions

 

Table 29 Battery Backup Unit—Charge Specifications

Charge Conditions
Description

Power draw

No more than 20 W when charging

State of charge

No more than 90%

Entry to charging limit 1

blank.gifBBU cable harness is installed

blank.gifCharge is enabled

blank.gifState of Charge (SOC) <85%

blank.gifAC power detected in the range of 85V to 250V for more than 20 ms.

blank.gifExternal ambient temperature is within -4 to 104°F (-20 to 40°C)

Exit charging 2

blank.gifBBU cable harness not installed

blank.gifCharge is disabled

blank.gifAC power (range of 85V to 250V) not detected for more than 20 ms.

blank.gifExternal ambient temperature is outside ranging -4 to 104°F (-20 to 40°C)

1 All conditions met.

2 Any condition met and system is detected.

Operating and Storage Temperatures

 

Table 30 Battery Backup Unit—Operating and Storage Temperatures

BBU State
Local BBU Internal Temperature
External Ambient Temperature

Charging

+32 to 122°F (0 to 50°C)

-4 to 104°F (-20 to 40°C)

Discharging

-4 to 140°F (-20 to 60°C)

-40 to 122°F (-40 to 50°C)

Operation (Idle)

-4 to 185°F (-20 to 85°C)

-40 to 158°F (-40 to 70°C)

Storage and shipping

+14 to 113°F (-10 to 45°C) for 3 months maximum

Short-term:
+14 to 113°F (-10 to 45°C) for 3 months maximum

Long-term:
+27 to 77°F (-3 to 25°C)
- 65% Relative Humidity
- 40 to 90% SOC

Battery Life

 

Table 31 Battery Backup Unit — Battery Life

Product ID
Battery Life
Charge-Discharge Cycles

CGR-BATT-4AH

5 years

500